Why Factory Optimization Falls Behind Operational Reality

Why Factory Optimization Falls Behind Operational Reality

Factory optimization often underdelivers because it assumes a level of operational stability that rarely exists in practice. Modern manufacturing environments change continuously across product mix, labor availability, equipment behavior, and process configuration. Optimization approaches, however, remain…

The 40% Problem in Industrial AI

The 40% Problem in Industrial AI

Why Many Projects Stall and What Moves Them ForwardEndurance athletes talk about the “40% wall.” It is the point where the body feels spent, even though much more capacity remains. David Goggins uses it to describe…

What Industry Is Starting to Value Differently

What Industry Is Starting to Value Differently

For decades, industrial economics was simple. Hardware was expensive. Downtime was expensive. Skilled people were expensive. Decisions, by comparison, were cheap — meetings were free, delays were tolerated, and judgment scaled through hierarchy.That balance is reversing.Today,…

The New Invisible Workhorses of the Smart Factory

The New Invisible Workhorses of the Smart Factory

Walk any modern plant floor, and you’ll see the familiar pillars of industry: machines, materials, and people. But a new class of essential worker has emerged, one you cannot see. It doesn’t draw a salary, take…

Embracing AI-Driven Decision Making in Manufacturing

Embracing AI-Driven Decision Making in Manufacturing

When people talk about AI in manufacturing, the conversation often jumps straight to results. But in a recent interview with Alec Glenn of JSW Steel USA and Karthikeyan Natarajan of Infinite Uptime, we decided to get…

What Manufacturing Leaders Misjudged About AI in 2025

What Manufacturing Leaders Misjudged About AI in 2025

In 2025, many manufacturers implemented artificial intelligence across forecasting, logistics, and supplier risk scoring, expecting breakthroughs. By year-end, though, a pattern had emerged: AI improved awareness and decision support, but it did not eliminate uncertainty or deliver…