Nidec Drives’ Path to Advanced Manufacturing Efficiency
Driving Innovation and Efficiency: How Nidec Drives Embodies the Future of Advanced Manufacturing
For over five decades, Nidec Drives has been at the forefront of motor control technology, consistently evolving to meet the changing demands of the industrial sector. With a strong foundation in Industry 3.0 principles, Nidec Drives has been a leader in automation and efficiency, now positioning itself for the future of Industry 5.0. Based in Newtown, Mid Wales, Nidec Drives is not just the largest employer in the area—it’s a powerhouse in pioneering automation solutions that set new standards for quality, sustainability, and technological advancement.
Overcoming the Challenges of a Growing Operation
As Nidec Drives expanded, so did the complexity of its manufacturing processes. Moving raw materials manually across multiple buildings and levels became inefficient and resource-intensive. Recognizing the need for change, Nidec Drives’ team employed lean management principles, mapping the value stream to reimagine their approach. Their goal was clear: automate material handling in a way that not only boosted productivity but also upheld their commitment to sustainability.
Partnering for Excellence: Choosing Invar for Intralogistics
To achieve their vision, Nidec Drives selected Invar, an intralogistics expert with a shared focus on innovation and efficiency. Guided by the “Nidec Way” of continuous improvement, Nidec Drives sought a partner who could uphold their standards in lean manufacturing and Just-in-Time (JIT) inventory management. After a rigorous selection process, Invar stood out for their expertise in creating tailored solutions that aligned with Nidec Drives’ operational philosophy.
The Power of Self-Sufficiency: Automating with Nidec’s Own Drives
Nidec Drives integrated its own Control Techniques variable speed drives into the new conveyor and lift system, exemplifying a unique commitment to using their technology to enhance operations. This initiative of “Our drives make your drives” allowed Nidec Drives to apply its proprietary technology to increase efficiency, using Unidrives and Digitax HD M750 servo drives to automate material movement across the factory floor. The results were impactful, showcasing the powerful synergy of Nidec Drives’ product lines in action.
A Sustainable Solution with Real Impact
In partnership with Invar, Nidec Drives implemented a highly efficient and sustainable solution. The new system uses a demand-based, energy-saving approach, only running conveyors when loads are present. This innovation aligns with Nidec’s commitment to minimizing resource consumption, with an expected return on investment in under a year. This project, completed ahead of schedule and within budget, underscores Nidec’s leadership in sustainable manufacturing.
Paving the Way for Future Innovation: Exploring AMRs
As Nidec Drives looks to the future, the next step is integrating Autonomous Mobile Robots (AMRs) to further automate material handling and enhance safety. Collaborating with Nidec Automation, Nidec Drives is exploring how AMRs can contribute to a more adaptive and efficient environment by independently transporting and sorting components, thus allowing employees to focus on complex, value-added tasks.
A Commitment to Continuous Improvement
Nidec Drives’ journey embodies the spirit of kaizen—continuous improvement. The conveyor system is just one example of how the company seeks to innovate its manufacturing processes while promoting efficiency and quality. This commitment ensures that Nidec Drives remains at the forefront of advanced manufacturing, setting an example of how companies can balance technological advancement with sustainable practices.
As a leader in the motion industry, Nidec Drives continues to shape the future of manufacturing with solutions that prioritize efficiency, quality, and sustainability. This case study is not just about automation but about the company’s broader commitment to creating essential motion toward a smarter, more sustainable world.
For more on how Nidec Drives is driving the world forward, visit www.ControlTechniques.com.
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