A small valve, a big save: what predictive maintenance catches that SOPs miss
· Predictive Maintenance

A small valve, a big save: what predictive maintenance catches that SOPs miss

Standard operating procedures and interlocks are the backbone of safe, reliable plant operations. They codify best practices, enforce safeguards, and prevent known mistakes from cascading into incidents. Yet some failure modes still hide in plain sight—especially where human actions and manual configurations intersect with automated protections. A recent near-miss on a critical gear pump shows […]

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By 2028, Plants Won’t Just Run Themselves—They’ll Tell You Why
· Hybrid Manufacturing

By 2028, Plants Won’t Just Run Themselves—They’ll Tell You Why

In a few short years, the most visible change inside industrial plants won’t be new machinery—it will be silence. No more scribbled shift logs, no frantic data reconciliation between operators, and no confusion over what happened last night. By 2028, AI-driven plants will explain themselves.From Data Entry to Data FluencyAt the Honeywell User Group in The […]

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The AI Scaling Problem Nobody’s Solving: Why 140 Applications Delivered Zero Scale
· Artificial Intelligence

The AI Scaling Problem Nobody’s Solving: Why 140 Applications Delivered Zero Scale

Jason Schern, Field CTO at Cognite, reveals the uncomfortable truth about industrial AI: companies are building solutions that can’t scale beyond a single site, and it’s killing their ROI.The 140-to-Zero ProblemDuring a recent audit, a large upstream oil company in Asia discovered something shocking: they had developed 140 applications and agents across 11 offshore assets. […]

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When Yield Becomes Sustainability — Redefining Efficiency in Semiconductor Manufacturing
· Discrete Manufacturing

When Yield Becomes Sustainability — Redefining Efficiency in Semiconductor Manufacturing

Sustainability used to sit on the periphery of semiconductor manufacturing — an environmental checkbox managed by a separate team. That era is over. The next generation of fabs is proving that sustainability is not a corporate add-on, but a direct measure of manufacturing performance.As Brian Taylor of Siemens put it, sustainability “is not a separate […]

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Industrial AI in Practice: Siemens Transforms Factory Data into Performance
· Discrete Manufacturing

Industrial AI in Practice: Siemens Transforms Factory Data into Performance

At the Siemens Electronics Factory in Erlangen, Artificial Intelligence is not an experiment—it’s part of everyday production. The facility shows how industrial AI can improve how machines sense, analyze, and act, helping teams turn factory data into measurable results. From assembly to inspection, every dataset contributes to higher process quality, shorter cycles, and smarter energy use.From Connected Data […]

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The End of the Pixel Counter Era — How AI Is Quietly Transforming Semiconductor Manufacturing
· Discrete Manufacturing

The End of the Pixel Counter Era — How AI Is Quietly Transforming Semiconductor Manufacturing

In semiconductor fabs, progress has long been measured in nanometers. But the next great leap isn’t happening on the wafer — it’s happening in how factories see, think, and respond. Artificial intelligence is quietly reshaping inspection, maintenance, and operational decision-making, marking a shift from human reaction to digital foresight.From Human Vision to Machine IntelligenceFor decades, […]

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Modernizing Without Disruption: A Practical Approach to Industrial Data Growth
· Digital Disruption

Modernizing Without Disruption: A Practical Approach to Industrial Data Growth

Industrial operations depend on data historians to record what’s happening on the line or in the field. But as systems evolve toward Industry 4.0, many teams find that their historians weren’t built for what’s next — the volume, velocity, and variety of time series data now generated by sensors, PLCs, and edge devices.Replacing these systems […]

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Embedding AI Agents Into Industrial Data Pipelines: What Manufacturers Should Watch
· Artificial Intelligence

Embedding AI Agents Into Industrial Data Pipelines: What Manufacturers Should Watch

At Cognite’s 2025 event, Laxmi Akkaraju, SVP Global Services and Solutions, Cognite, spotlighted a new paradigm in industrial AI: agents embedded directly into data workflows, not merely layered on top as analytics. For manufacturers, this shift promises to unlock decisions and use cases that were previously difficult to operationalize reliably — and to do so with […]

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Factory Expertise, Now Scaled by AI
· Process Manufacturing

Factory Expertise, Now Scaled by AI

Every factory depends on expertise — the intuition of a technician who can hear when a nozzle is misaligned, or the experience of an engineer who can trace yield loss back to a single feeder. But that expertise is disappearing fast, even as machines generate more diagnostic data than ever before.This new white paper, GenAI, Operational […]

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Rethinking Predictive Maintenance: Why the Hardest 10% of Industrial Assets Demand a New Class of Sensors
· Predictive Maintenance

Rethinking Predictive Maintenance: Why the Hardest 10% of Industrial Assets Demand a New Class of Sensors

Most predictive maintenance sensors work well—until they don’t. When your pump is in an acid-laden environment, your mill bearings hit 120-150°C, or your crane gearbox runs at 4 RPM for half the shift, the majority of “AI-enabled” standard sensors become expensive paperweights. That’s where COOs leading high-reliability plants are quietly shifting from standard predictive AI […]

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Scaling Factory Expertise: Achieve Expert-Level Diagnostics 10x Faster with AI
· Discrete Manufacturing

Scaling Factory Expertise: Achieve Expert-Level Diagnostics 10x Faster with AI

Manufacturers today are navigating a perfect storm: surging production demands, a retiring workforce, and legacy equipment that can’t keep pace with modern expectations. According to the National Association of Manufacturers, 1.9 million jobs may remain unfilled in the next decade, with many vacancies driven by retiring subject matter experts (SMEs). This creates costly gaps in troubleshooting, […]

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